EMan Mold Intelligent Manufacturing Management System
Digitalized Full-process Management of Mold Manufacturing
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About
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Products
- Digitalization of Production Management
- Advanced Scheduling System
- Flexible Manufacturing System
- Intelligent In-Plant Warehousing and Logistics
- Digital Supply Chain Collaboration
- Intelligent Design
- Full Plant Digitalization Planning
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EMom Mass Production Manufacturing Operation Management System
Achieving Flexible Manufacturing for Small Batch, High Variety Production in Injection Molding and Stamping Industries
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EMes Equipment Manufacturing Management System
Creating an Intelligent Operations Platform for Equipment Manufacturing Production Management
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EMdc Equipment Data Collection System
Unrestricted by Time and Space, Facilitating Comprehensive Data Collection for All Factory Operations
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EAtm Flexible Automation Processing System
Continuous 7x24 Production with Unmanned Night Shifts
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EAct Semi-Automated Intelligent Processing System
Human-Machine Collaboration to Reduce Intensity and Free Up Labor
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EXB In-Machine Inspection
Real-Time Monitoring and Prompt Feedback for Automated Inspection
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EAsRs Automated Storage and Retrieval System
Reducing Warehousing Space, Labor Costs, and Reliance on Experience
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EAgv Intelligent Handling System
Enhancing Production Flexibility and Warehouse Intelligence
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EWms Intelligent Warehouse Management System
Create a transparent, real-time, and visualized warehouse management experience.
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BangcaiTong - Mould Full Lifecycle Management Platform
Building a collaborative information platform for mould assets for enterprises.
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BangcaiTong - Mould Supply Chain Collaborative Management Cloud Platform
Achieve visualization of procurement supply chain data and transparency of procurement processes.
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Industries
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Successful Cases
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Support
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Mold Industry Industry
Mold manufacturing is typically a custom process driven by specific customer needs, characterized by single-item, small-batch production. This results in high order variability, frequent design changes, stringent quality demands, and short delivery times. Consequently, the process faces many uncertainties, making control and management challenging, and complicating successful digital transformation.
Challenges
Customized by Order, Frequent Changes
The order-based custom production model involves concurrent design, procurement, and production. This results in a large workload for order planning and task division, with difficulties in following task execution progress. Frequent changes in customer requirements and design make manual planning challenging and delivery schedules hard to control.
Market Demands for Fast Delivery and Flexible Production
With increasing market competition and diverse customer demands, mould manufacturing enterprises need to offer rapid delivery and flexible production capabilities. This requires organizations to organize resources more efficiently and optimize processes to gain competitiveness.
Disconnection Between Planning and Production
It is difficult to coordinate the relationship between production planning and both external environments and internal resources for rapidly changing market demands. A lack of data support and quantitative analysis prevents holistic production planning optimization, resulting in low production efficiency and high production costs.
Information Silos Between Multiple Systems
Lack of comprehensive planning leads to systems with varying functions, differing roll-out times, and major differences in logic from different system suppliers. This results in data lacking correlation, incompatible databases, obstructed data sharing across business levels, duplicate tasks, and low efficiency in multi-system applications.
Need for Intelligent and Automation Transformation:
With the ongoing development of intelligent manufacturing and automation technology, enterprises need to adapt and introduce related technologies, such as smart equipment, robotics, and automated production lines, to increase production efficiency, lower costs, and meet quality and delivery time demands from clients.
EMAN's Comprehensive Intelligent Manufacturing Solution for the Mould Industry
Utilizes MPS and APS planning systems to manage the full mould lifecycle, from initial order intention to mould quotation, project control, design management, material procurement/inventory management, manufacturing, assembly, trial moulding/debugging, and mould maintenance and rectification.
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EMan Mold Intelligent Manufacturing Management System
Digitalized Full-process Management of Mold Manufacturing
The EMAN Mold Intelligent Manufacturing System is designed for manufacturing companies that deal with custom, small-batch, and diverse product lines such as molds. It manages the entire process from order receipt to delivery, addressing the "5W" issues in mold production: when, where, who, what was done, and who handles the next process. -
EMoldDM Intelligent Mould Design System (Injection Molding/Die Casting)
Improve the efficiency and quality of injection molding/die casting mould design, while reducing error rates.
Based on a fully 3D mold intelligent design system, this solution provides end-to-end mold design, from project initialization to mold base design, mechanism design, BOM creation, and automated drawing annotations. It helps companies build tailored mold design platforms, streamlining design processes, simplifying modeling for engineers, enhancing efficiency and quality, and reducing error rates. -
EAtm Flexible Automation Processing System
Continuous 7x24 Production with Unmanned Night Shifts
The EMAN EAtm Flexible Automation System (FMS) connects workstations, tools, equipment, and machines via an info-system platform and smart robots. It enhances processing quality, efficiency, achieves zero defects, and enables paperless operations. It also supports unmanned workshops and night shifts, reducing labor demands and costs. -
EAct Semi-Automated Intelligent Processing System
Human-Machine Collaboration to Reduce Intensity and Free Up Labor
The EMAN Semi-Automated Intelligent Processing Solution optimizes and converts processes and standards for CAD/CAM, electrode/steel preparation, processing, inspection, EDM, and storage into a management system. By coordinating human-machine tasks and automating data preparation and retrieval, it enables system-generated programs to drive machine operations.
Blueprint
Provides business decision analysis support for ERP upwards and deeply integrates downwards with mould design, programming, supply chain, processing automation, AGV, IoT, WMS, and other systems to achieve information interconnectivity. Accumulates big data from mould production and applies AI technology to enable intelligent mould manufacturing.
Advantages
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Interconnectivity Enhancing Equipment Utilization
Through an IoT platform, connect information systems with foundational equipment to collect and monitor equipment operation in real-time. Predictive maintenance reduces unexpected equipment downtime, improving equipment utilization rates. -
Progress, Quality, and Cost Monitoring Creating a Transparent Factory
Timely access to production process progress, quality, and work-hour data for real-time business data analysis and monitoring, achieving digital operations. -
Visualization of Scheduling and Load Analysis for Accurate Dispatching
Intelligent scheduling based on limited capacity constraints optimizes resource allocation. Real-time resource load understanding helps in identifying bottlenecks promptly, enhancing production efficiency. -
Integrated Mould Manufacturing
Uses MES as a platform to connect crucial mould manufacturing stages; integrates design software, semi-automated software, FMS lines, AGV logistics, and SCM supply chains, achieving tool-based, modular, and digital processes with data sharing. Connects FMS flexible processing units with automation processing systems consisting of CNC machining equipment, tooling, and materials distribution systems, improving the quality and efficiency of mould manufacturing.
