中文

Medical Device Industry

The production of precision medical device parts involves small-batch, multi-variety processing characterized by complex structures and tough materials, demanding high standards for material, precision, and surface finish. This requires highly reliable processing systems and stringent demands on machines, fixtures, and tools. Information systems must address challenges in equipment, quality, and precision to ensure compliance.
Consult Immediately Data download
Current Location：Home > Industries > Medical Device
Consult Immediately Data download

Challenges

Diverse Raw Materials, Difficult to Manage

The production of medical device components involves a wide variety of materials, and there is a lack of unified management standards for the research and production of various products. Additionally, the high cost and tight market availability of key components tie up significant working capital, and their rapid technological updates pose a substantial risk of devaluation, leading to potential material stagnation.

Short Product Delivery Times, High Planning Management Requirements

Due to tight delivery schedules for medical products, it often necessitates material preparation based on sales forecasts and production plans. Moreover, many critical components need to be imported, leading to long lead times. This requires advance preparation, as production delivery periods are short, processes are complex, and precision requirements are high, demanding highly coordinated production and material planning.

Complex Product Cost Accounting

The diverse range of medical products, small batch sizes, and the need for after-sales service management require maintaining records of product serial numbers and repair histories. Tracking original production conditions by serial number and the frequent rework and warranty cases make cost accounting time-consuming and labor-intensive.

Difficult Procurement and Supplier Management

With numerous raw materials and significant procurement and subcontracting activities, managing a large number of suppliers is challenging. It’s difficult to clearly grasp order-related procurement and production progress, control prices effectively, and quickly select high-quality suppliers.

EMAN's Comprehensive Solution for the Medical Device Industry

Advantages

  • Flexible Deployment, Meeting Multi-faceted Needs

    According to specific customer needs, EMAN systems support deployment by module or as a whole, with options for local or cloud-based deployment.

  • Precise Material Control, Reducing Production Costs

    Materials are allocated based on production plans to prevent stagnation and errors, combined with AI algorithms for intelligent nesting to improve material utilization and reduce waste, thereby lowering production costs.

  • Advanced Planning and Scheduling (APS) to Ensure Timely Delivery

    APS takes into account capacity constraints and optimizes production scheduling, automatically generating material plans and unit operations. Based on nearly 20 years of APS algorithm research and successful applications in hundreds of manufacturing enterprises, this ensures timely order delivery.

  • Closed-loop Production Process Management to Ensure Product Quality

    Comprehensive control over personnel, equipment, tools, materials, finished products, and inventory involved in the production process, combined with flexible and automated scheduling and worker-oriented operations, ensures a smooth, flexible production process, reduces error rates, and guarantees product precision and quality, ultimately decreasing defect rates.

  • Seamless Multi-system Integration to Eliminate Information Silos

    EMAN offers a proprietary API open interface platform with rich integration experience and case studies, including ERP, PLM, OA, DingTalk, WeChat, and other systems.

Customer-centric, dedicated to solving your needs

Consult