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Plastic Products Industry

Plastic products are mainly produced in batches. Given the diverse product characteristics, precise control over materials, equipment, molds, processes, quality control, and personnel is essential to avoid quality issues, increased waste, and low efficiency. Information systems must be tailored to industry and product specifics for effective multi-scenario deployment.
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Challenges

Difficulty in Coordinating Planning and Scheduling

With hundreds or thousands of product types involving different colors and batches, manual scheduling often results in misplacement, omissions, or an inability to handle urgent orders, leading to delivery delays.

Low Standardization

Existing production equipment lacks system integration, and injection moulding machine adjustments rely on skilled operators without scientific standards for process parameters. There are also no standards for transitioning products from trial mould to mass production.

Lack of Efficient Management and Coordination

The production process involves multiple departments, such as technical, quality, and mould departments, as well as different equipment and personnel. Each stage suffers from poor data visibility and low coordination, lacking unified control over various elements.

Difficulties in Quality Control and Traceability

Quality management involves multiple stages, and manual inspection methods are prone to errors and lack sufficient enforcement. Product anomaly analysis relies on manual efforts, which are not precise, leading to a lack of data support for product improvement.

Low Level of Automation in Production

The lack of network connectivity for real-time equipment monitoring, maintenance, and process parameter collection for different injection moulding machines prevents the realization of automated production execution and intelligent management.

Mould Injection Separation and Inadequate Management

Mould production and product manufacturing are not directly integrated, making it difficult to ensure effective core replacement for shared moulds across multiple products, and resulting in poor mould maintenance and lifespan management.

EMAN's Intelligent Manufacturing Solution for the Plastic Products Industry

Blueprint

Provides a comprehensive solution integrating APS, production execution, quality, warehousing, equipment, moulds, and Andon while addressing post-processing management for plastic products (such as painting, electroplating, assembly, and packaging) to offer a one-stop solution for enterprises.
 

 

 

Advantages

  • Flexible Deployment, Meeting Diverse Needs

    he EMAN system supports module-based or overall deployment, as well as local or cloud-based deployment options to align with specific customer needs.

  • Push and Pull Production for a Lean Factory

    Compatible with order-based push production planning and inventory-pull production planning modes, utilizing Kanban to drive lean production and material distribution.

  • Advanced Planning and Scheduling (APS) to Ensure Delivery

    Based on capacity constraints and optimized production scheduling, it automatically generates material plans and unit operation arrangements. With nearly 20 years of APS algorithm research and successful application in hundreds of manufacturing enterprises, it ensures timely order delivery.

  • Integrated Mould, Stamping, and Injection Production to Reduce Management Costs

    With nearly 20 years of experience in manufacturing information service, EMAN has gathered abundant exceptional planning experience in areas like mould injection, stamping, and assembly. A single platform system achieves integrated production and operation management across moulding, stamping, injection, and assembly processes.

  • Closed-loop Production Process Management for Real-Time Transparency

    Real-time collection of information on equipment operation status, personnel work conditions, and production line status, linking equipment operation information with production work orders (process parameters, mould life, production reporting, quality inspection) using a visual digital dashboard for real-time control of every production stage.

  • Seamless Integration Across Multiple Systems to Eliminate Information Silos

    Possesses a self-developed API open interface platform with rich integration experience and cases with systems like ERP, PLM, OA, DingTalk, WeChat, and more.

Customer-centric, dedicated to solving your needs

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