EMan Mold Intelligent Manufacturing Management System
Digitalized Full-process Management of Mold Manufacturing
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About
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Products
- Digitalization of Production Management
- Advanced Scheduling System
- Flexible Manufacturing System
- Intelligent In-Plant Warehousing and Logistics
- Digital Supply Chain Collaboration
- Intelligent Design
- Full Plant Digitalization Planning
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EMom Mass Production Manufacturing Operation Management System
Achieving Flexible Manufacturing for Small Batch, High Variety Production in Injection Molding and Stamping Industries
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EMes Equipment Manufacturing Management System
Creating an Intelligent Operations Platform for Equipment Manufacturing Production Management
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EMdc Equipment Data Collection System
Unrestricted by Time and Space, Facilitating Comprehensive Data Collection for All Factory Operations
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EAtm Flexible Automation Processing System
Continuous 7x24 Production with Unmanned Night Shifts
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EAct Semi-Automated Intelligent Processing System
Human-Machine Collaboration to Reduce Intensity and Free Up Labor
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EXB In-Machine Inspection
Real-Time Monitoring and Prompt Feedback for Automated Inspection
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EAsRs Automated Storage and Retrieval System
Reducing Warehousing Space, Labor Costs, and Reliance on Experience
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EAgv Intelligent Handling System
Enhancing Production Flexibility and Warehouse Intelligence
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EWms Intelligent Warehouse Management System
Create a transparent, real-time, and visualized warehouse management experience.
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BangcaiTong - Mould Full Lifecycle Management Platform
Building a collaborative information platform for mould assets for enterprises.
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BangcaiTong - Mould Supply Chain Collaborative Management Cloud Platform
Achieve visualization of procurement supply chain data and transparency of procurement processes.
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Industries
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Successful Cases
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Support
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News
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Contact Us
Metal Stamping Industry
Hardware stamping is typically characterized by batch production, large inventories of semi-finished and finished goods, and long production cycles. The process involves multiple stages like cutting, stamping, welding, painting, and assembly, requiring robust planning and inter-departmental coordination. Information systems must manage WIP and semi-finished products accurately, considering the specific needs of each process, to ensure efficient delivery without compromising production efficiency.
Challenges
Difficulties in Material and Cost Control
The choice of materials greatly influences the precision and performance of metal stamped parts. Inaccurate slitting and nesting during production lead to excessive material waste, and frequent changes in production processes and plans can lead to material changes causing inventory backlogs, ultimately resulting in high production costs.
Challenges in Coordinating Production Plans
Metal stamping involves a wide variety of parts in small quantities, short delivery times, and long processing routes. Frequent production changes, order insertions, and the lack of integration between warehouse materials and production plan organization create information silos, making production plan formulation difficult.
Lack of Standardization in Process Routes
Metal stamped parts require high processing quality and precision. In traditional modes, production progress and status rely on daily manual reports, making it difficult to track the completeness of preceding workpieces and leading to frequent shortages. Execution standards, operational guidance, and inspection standards in various processes lack unified platform management, affecting product quality and delivery timelines.
Poor Product Quality Control
The manufacturing cycles of various components in a product differ, and the complex process routes make it hard to comprehensively control materials, production processes, and anomalies, affecting the improvement of yield rates.
Difficulties in Managing Moulds and Fixtures
The metal stamping process involves numerous machine moulds and fixtures, with moulds being crucial for product precision. However, mould maintenance, repair, and lifespan management are difficult to control precisely, thus affecting product production.
EMAN's Intelligent Manufacturing Solution for Metal Stamping Industry
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EMom Mass Production Manufacturing Operation Management System
Achieving Flexible Manufacturing for Small Batch, High Variety Production in Injection Molding and Stamping Industries
The EMAN EMom Mass Production Manufacturing Operations Management System focuses on APS and is built on IoT technology. It integrates with ERP and PLM systems to streamline processes from customer demand to product delivery. This system supports flexible manufacturing and meets the personalized market demands for a wide variety of small-batch products, helping companies establish more competitive digital and intelligent workshops. -
EAtm Flexible Automation Processing System
Continuous 7x24 Production with Unmanned Night Shifts
The EMAN EAtm Flexible Automation System (FMS) connects workstations, tools, equipment, and machines via an info-system platform and smart robots. It enhances processing quality, efficiency, achieves zero defects, and enables paperless operations. It also supports unmanned workshops and night shifts, reducing labor demands and costs. -
APS Intelligent Planning and Scheduling System
Industry Model, Intelligent Algorithm, Human-Machine Interaction, Scientific Scheduling
The APS (Advanced Planning and Scheduling System) considers constraints like resources, shifts, product processes, materials, and inventory. It creates detailed schedules based on limited capacity, aligning demand with planning and execution with materials. Utilizing TOC-DBR theory, it maximizes bottleneck capacity and optimizes output. -
EMan Mold Intelligent Manufacturing Management System
Digitalized Full-process Management of Mold Manufacturing
The EMAN Mold Intelligent Manufacturing System is designed for manufacturing companies that deal with custom, small-batch, and diverse product lines such as molds. It manages the entire process from order receipt to delivery, addressing the "5W" issues in mold production: when, where, who, what was done, and who handles the next process.
Advantages
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Flexible Deployment, Meeting Diverse Needs
EMAN's system supports deployment based on modules or as a whole, with options for local or cloud-based deployment to suit specific customer needs. -
Accurate Material Control, Reducing Production Costs
Materials are allocated according to production plans to prevent stagnation and errors. AI algorithms assist intelligent nesting to improve material utilization and reduce waste, thus lowering production costs. -
Advanced Planning and Scheduling (APS) to Ensure Timely Delivery
Based on capacity constraints and optimized production scheduling, it automatically generates material plans and unit operation arrangements. Benefiting from nearly 20 years of APS algorithm research and successful application in hundreds of manufacturing enterprises, it ensures order delivery timelines. -
Integrated Mould, Stamping, and Injection Production to Reduce Management Costs
With nearly 20 years of experience in manufacturing information services, EMAN has gathered rich planning experience in mould, injection, stamping, and assembly. A single platform system achieves integrated production and operational management across moulding, stamping, injection, and assembly processes. -
Closed-loop Production Process Management for Real-time Transparency
Real-time collection of equipment operating status and parameters, personnel work status, production line conditions, and other information during production. Equipment operational information is linked to production work orders (process parameters, mould lifespan, production reporting, quality inspection, etc.) using a visual digital dashboard for real-time control of each production stage. -
Seamless Multi-system Integration to Eliminate Information Silos
It possesses an independent API open interface platform with rich integration experience and case studies with systems like ERP, PLM, OA, DingTalk, WeChat, and more.
