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Automotive Parts Industry

Auto parts companies face three key challenges: faster transition to new energy, enhanced zero-defect delivery, and global supply chain restructuring. They must develop flexible production and digital integration to achieve transparent process control, dynamic resource allocation, and precise quality tracking, meeting the needs for mixed-production and agile order response.
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Challenges

Disconnection Between Planning and Production

Traditional manual scheduling relies on empirical judgment, making it difficult to respond promptly to order fluctuations and urgent insertions, leading to chaotic production rhythms and resource wastage.

Increased Demand for Rapid Market Delivery and Flexible Production

With the accelerated iteration of new energy vehicles, customer demands for the delivery cycle of small-batch, customized orders are becoming increasingly stringent. Traditional production line switching efficiency cannot meet the needs of flexible production.

Incomplete Quality Traceability Chain

Quality data recording across processes is scattered, making it difficult to quickly pinpoint the root cause of defects, resulting in long complaint handling cycles and slow implementation of improvement measures.

Insufficient Equipment and Resource Utilization

High idling rates of precision machining equipment and lengthy setup and preparation times during multi-variety switching constrain overall capacity release.

Weak Supply Chain Coordination Capability

Delayed supplier responses, imbalanced inventory levels, and opaque logistics information frequently cause material shortages, stoppages, or inventory overstock issues.

Information Silos Between Multiple Systems

Multiple systems operate independently with poor data interoperability, causing delays in process changes and production instruction transmission, impacting overall process coordination efficiency.

EMAN's Intelligent Manufacturing Solution for the Automotive Parts Industry

By deeply integrating flexible scheduling systems, digital production execution, and a comprehensive quality traceability system, this solution builds an end-to-end digital closed loop from order response to smart delivery. It helps enterprises achieve high-efficiency coordination in mixed-model production, precise quality control, and agile manufacturing upgrades, fully meeting the stringent zero-defect standards and rapid iteration demands of the new energy era.

Advantages

  • Digital Closed Loop Capability for the Entire Automotive Parts Manufacturing Process

    Through the deep integration of MES (Manufacturing Execution System), APS (Advanced Planning and Scheduling), FMS (Flexible Manufacturing System), and AS/RS (Automated Storage and Retrieval System), the solution creates a comprehensive digital closed loop from order reception to delivery.

  • Proven in Complex Scenarios by Leading Manufacturers

    Implemented in hundreds of digital transformation projects for leading automotive OEMs and parts companies, covering digital and intelligent application scenarios in stamping, welding, die casting, casting, chassis, and new energy production lines.

  • Quantifiable Customer Value Output

    Achievable quantifiable targets include mold design cycle, product defect rate, inventory turnover rate, and order on-time delivery rate.

  • Localized Service and Continuous Iteration Capability

    Regional delivery network with a 24-hour response mechanism in place, ensuring continuous product iteration.

Customer-centric, dedicated to solving your needs

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