EMan Mold Intelligent Manufacturing Management System
Digitalized Full-process Management of Mold Manufacturing
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About
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Products
- Digitalization of Production Management
- Advanced Scheduling System
- Flexible Manufacturing System
- Intelligent In-Plant Warehousing and Logistics
- Digital Supply Chain Collaboration
- Intelligent Design
- Full Plant Digitalization Planning
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EMom Mass Production Manufacturing Operation Management System
Achieving Flexible Manufacturing for Small Batch, High Variety Production in Injection Molding and Stamping Industries
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EMes Equipment Manufacturing Management System
Creating an Intelligent Operations Platform for Equipment Manufacturing Production Management
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EMdc Equipment Data Collection System
Unrestricted by Time and Space, Facilitating Comprehensive Data Collection for All Factory Operations
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EAtm Flexible Automation Processing System
Continuous 7x24 Production with Unmanned Night Shifts
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EAct Semi-Automated Intelligent Processing System
Human-Machine Collaboration to Reduce Intensity and Free Up Labor
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EXB In-Machine Inspection
Real-Time Monitoring and Prompt Feedback for Automated Inspection
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EAsRs Automated Storage and Retrieval System
Reducing Warehousing Space, Labor Costs, and Reliance on Experience
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EAgv Intelligent Handling System
Enhancing Production Flexibility and Warehouse Intelligence
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EWms Intelligent Warehouse Management System
Create a transparent, real-time, and visualized warehouse management experience.
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BangcaiTong - Mould Full Lifecycle Management Platform
Building a collaborative information platform for mould assets for enterprises.
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BangcaiTong - Mould Supply Chain Collaborative Management Cloud Platform
Achieve visualization of procurement supply chain data and transparency of procurement processes.
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Industries
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Successful Cases
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Support
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Unrestricted by Time and Space, Facilitating Comprehensive Data Collection for All Factory Operations
EMdc Equipment Data Collection System
The EMAN Equipment Connectivity System enables real-time data collection and analysis for predictive maintenance, fault prediction, and quality control. It integrates with production management and automated processing systems, providing a platform for improved efficiency and equipment interconnectivity.
Pain Points
Difficulty in Device Connectivity
Communication protocols for equipment are complex, with 80% of devices not connected to the network, leading to chaotic management.
Challenges in Accurate Equipment Utilization Statistics
Manually calculating equipment utilization rates results in delayed data processing, complicating the accurate calculation of real production equipment utilization.
Low Data Value Utilization
More than 50% of companies have a wealth of production historical data but find it difficult to extract and apply its value.
Low Night Shift Efficiency
Night shift personnel tend to underperform, and equipment operates at low rates, leading to inefficiency during night shifts.
Inability to Supervise Over-time Equipment Standby
Material shortages and prolonged machine idle times are not tracked or addressed promptly.
Inaccuracy in Production Statistics
Manual meter reading for production statistics may lead to underreporting due to mid-production machine stops or production changes.
Functions
Factory Monitoring
24/7 monitoring of workshop equipment production collects parameters such as operational status, shutdown, idle times, debugging, alarms, position of each axis, spindle speed, feed rate, machine efficiency, and output value.
Equipment Operations Analysis
Seamless integration between people, equipment, and systems through networking, leveraging big data statistics and analysis to share data and create a smart factory.
Visual Dashboards
Dynamic visual charts that can be accessed via computer, large screen displays, and mobile devices, providing a clear reflection of the current or historical production status of equipment.
Remote Monitoring
Enable remote monitoring of workshop equipment via mobile devices, allowing real-time understanding of each machine’s operational status and enabling timely response and handling of alarms, faults, and other anomalies.
Advantages
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Powerful Data Collection and Analysis Capabilities
Unrestricted by time and space, it offers robust real-time data collection functionality for equipment, displaying real-time status and production progress while providing analytical capabilities, including equipment utilization and fault distribution statistics. -
Big Data for Workshop Equipment, Achieving Transparent and Visible Management
Automatically, accurately, and stably acquire underlying resource status data, ensuring comprehensive and precise data collection with stable system performance, security, and reliability. Visual dynamic charts on multiple terminals clearly reflect production situations. -
Rich Experience in Equipment System Collection, Strong Compatibility
Compatible with most equipment control systems on the market, supporting network card/hardware data collection methods and systems including Siemens, OKUMA, Fagor, Heidenhain, Mitsubishi, FANUC, Mazak, covering over 90% of the market's equipment control systems. -
Support for Data Integration with Multiple Application Systems
Software seamlessly integrates with MES, APS, ERP systems, enabling real-time equipment data collection and providing real-time production completion information to make planning more accurate and measures more scientific.
Value
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25% ↑Efficiency in Production Data Collection
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30% ↑Effectiveness in Managing Equipment Status and Alarm Information
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90% ↑Authenticity and Timeliness in Supporting Decision-making with Data
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35% ↑Efficiency in Responding to Equipment Alarm Anomalies and Handling Effects
