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Achieving Flexible Manufacturing for Small Batch, High Variety Production in Injection Molding and Stamping Industries

EMom Mass Production Manufacturing Operation Management System

The EMAN EMom Mass Production Manufacturing Operations Management System focuses on APS and is built on IoT technology. It integrates with ERP and PLM systems to streamline processes from customer demand to product delivery. This system supports flexible manufacturing and meets the personalized market demands for a wide variety of small-batch products, helping companies establish more competitive digital and intelligent workshops.
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Pain Points

Planning Difficulties

The increasing demand for small batch, high variety customized production makes traditional planning hard to keep up with changes, resulting in continually high inventory levels of materials and finished goods, which in turn increases financial pressure.

Frequent Production Anomalies

A lack of visibility into the availability of production resources, including equipment, personnel, and materials, makes it difficult to effectively adjust and schedule operations during emergent situations on the shop floor to ensure smooth production.

Product Quality Is Not Traceable

Without a comprehensive production data archive, the workshop cannot establish a complete bidirectional traceability system to achieve full traceability of personnel, machines, materials, methods, and environment, thus reducing recall losses.

Process Stability Issues

The lack of full-quality data records and control over the production process inhibits precise analysis of manufacturing and quality data, which is essential for continuous quality improvement.

"Black Box" Production Process

The inability to track shop floor production and quality status results in prolonged non-value-added time.

Low equipment operation rate

Unable to accurately count the equipment operation rate, and there is a lack of data support for continuous improvement.

Functions

Production Execution
Quality Management
Equipment Management
Mold Management
Personnel Management
Warehouse Management
Integrated Management of Molds/Stamping/Injection/Assembly
KANBAN-driven

Production Execution

The MES/MOM system, integrated with production planning, efficiently prepares production tasks, allows real-time viewing of work orders/SOP during production, and controls post-production quality processes, enabling full-process traceability.

Quality Management

The MES/MOM system supports incoming inspection, first article inspection, patrol inspection, sampling, and warehouse inspection for comprehensive quality process control, preventing missed or incorrect inspections. It facilitates closed-loop quality management to form a quality knowledge base for continuous improvement.

Equipment Management

The system enables daily inspection, maintenance, fault repair, and spare parts management, establishing a tool for full lifecycle equipment management to reduce wear and enhance utilization rates.

Mold Management

The system manages mold warehousing, mold changeover, and routine maintenance and repair, as well as spare parts management, which enhances mold management efficiency.

Personnel Management

Systematically manage personnel skills matrix, define flexible job objectives and skill levels, control training plans and assessment processes, achieving dynamic and visual management of personnel skills.

Warehouse Management

Barcode-enabled precise slot management enables comprehensive management from material receipt to finished goods shipment, achieving digitalization of warehouse operations.

Integrated Management of Molds/Stamping/Injection/Assembly

The MES/MOM system allows enterprises engaged in mass production (such as injection molding, stamping, die-casting, etc.) to perform project, engineering, mold, injection, and quality lifecycle management on a single platform, bridging the mold and mass production workshop to facilitate efficient coordinated manufacturing at the factory level.

KANBAN-driven

Material and process Kanban pull systems perpetually optimize the shop floor’s Work-In-Progress (WIP) and inventory.

Blueprin

The EMom system delivers an integrated solution of the entire business process from sales order to shipment, including the integration of multiple systems such as ERP/PLM/OA/Enterprise WeChat/DingTalk, advanced planning and scheduling (APS), production execution (MES), quality management (QMS), warehouse management (WMS), equipment networking (IoT), automated guided vehicles (AGV), automated storage and retrieval systems, and supply chain collaboration (SCM).

 

Advantages

  • Flexible Deployment

    Supports modular or full deployment, with options for on-premise or cloud deployment.

  • Compatible with Push and Pull Production

    Combines order-driven push production planning with inventory-driven pull production, using Kanban to streamline production and material delivery, achieving lean manufacturing.

  • Advanced Automatic Scheduling (APS)

    Based on 20 years of APS algorithm research, ensures order delivery commitments and optimizes production schedules under capacity constraints, automatically generating material plans and production work arrangements

  • Integrated Molding, Stamping, Injection, and Assembly

    A unified MOM platform facilitates integrated management of mold, stamping, injection, and assembly operations.

  • Internet of Things (IoT)

    Real-time device connectivity collects data on equipment status, parameters, output, and alarms, which can be leveraged in production orders (e.g., process parameters, mold life, production reporting, quality inspections).

  • Support for Multi-system Integration

    Features a proprietary API open platform, with a wealth of experience and cases in integrating with systems like ERP, PLM, OA, DingTalk, and WeChat.

Value

  • 50% ↓
    Unexpected Line Stoppage
  • 30-47% ↓
    Various Types of Waste and Loss
  • 25-43% ↓
    Product Defect Rate
  • 15% ↑
    Overall Efficiency
  • 85% ↑
    Data Real-Time Accuracy

Customer-centric, dedicated to solving your needs

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