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Real-Time Monitoring and Prompt Feedback for Automated Inspection

EXB In-Machine Inspection

The EMAN EXB On-Machine Inspection Solution addresses the inefficiencies, inconsistencies, and inaccuracies of manual inspections. It automates and ensures precision in detection, providing real-time monitoring and feedback. This reduces human error and subjective bias, eliminating issues like misjudgments, missed inspections, inconsistencies, and the inability to analyze and optimize data.
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Pain Points

Human Errors and Subjective Influences

Reliance on manual product inspection is prone to human error and subjective influences. Fatigue, lack of focus, or inexperience can lead to misjudgments or oversight, thereby compromising product quality.

Slow Detection Speed and Low Efficiency

Manual inspections take longer to complete the same volume of products, resulting in inefficient production processes and low output, which cannot meet the demands of large-scale production.

Inconsistent Inspection Results

Different operators may apply varying judgment standards or inspection methods to the same product, resulting in inconsistent inspection results. This can cause quality fluctuations and uncertainty, making it difficult to ensure the stability and consistency of products.

Limited Detection Capability

Human visual judgment struggles to detect minor or hidden defects, which can affect product functionality and reliability.

Inability to Monitor and Feedback in Real-Time

Manual inspection cannot offer real-time monitoring and feedback, delaying the identification and correction of production issues. This increases the risk of further production of non-compliant products, elevating costs and risks.

Inability to Conduct Data Analysis and Optimization

Manual inspections cannot effectively collect and analyze large volumes of inspection data, nor can they perform data mining and optimization. This limitation prevents the identification of potential production issues, improvements in manufacturing processes, and the prediction of maintenance needs, thus constraining production efficiency improvements and quality management enhancements.

Functions

EDM In-Machine Inspection
CNC In-Machine Inspection

EDM In-Machine Inspection

Write inspection programs externally, conduct inspections in-machine, and output inspection reports.

CNC In-Machine Inspection

Write inspection programs externally and output inspection reports.

Advantages

  • Real-Time Monitoring and Prompt Feedback

    Issues identified during processing can be addressed promptly with solution formulation.

  • Time-Saving Inspection with Ensured Precision

    Reduces the transfer (disassembly, handling) of workpieces between processes, saving time. Allows for the timely identification of processing issues based on inspection results and in-machine corrections, minimizing subsequent repetitive tasks, and ensuring inspection and processing precision

  • Enhanced Inspection Efficiency

    Shares the workload of coordinate measuring machine (CMM) inspections, boosting inspection efficiency.

  • Compatibility with Mainstream Models and Systems

    Compatible with the control systems of most equipment on the market, including Makino, GF, Mitsubishi, FANUC, Siemens, and Schunk.

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