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Continuous 7x24 Production with Unmanned Night Shifts

EAtm Flexible Automation Processing System

The EMAN EAtm Flexible Automation System (FMS) connects workstations, tools, equipment, and machines via an info-system platform and smart robots. It enhances processing quality, efficiency, achieves zero defects, and enables paperless operations. It also supports unmanned workshops and night shifts, reducing labor demands and costs.
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Pain Points

Difficulty in Recruitment and Workforce Utilization

High turnover rates for night shift processing staff and inevitable human errors during production cannot be eliminated.

Challenges in Ensuring Processing Precision

A high reliance on personal experience and skills results in inconsistent errors and an inability to guarantee precision and stability.

Low Processing Efficiency

Rapid part changeovers, high processing difficulty, and significant finishing margins require lengthy processing times, leading to low overall efficiency.

Limited Capacity, Inability for Flexible Production

Lack of data analysis and effective planning prevents the match between equipment quantity and output, making interruptions and flexible production nearly impossible.

Functions

CNC Automation Unit
CMM Automation Unit
Flexible Automation Rail Line
Large Part Automation Flexible Line
Flexible Automation - Integrated Warehouse and Logistics
In-Line Automatic Scheduling

CNC Automation Unit

Features:
● Automatic part identification and program parsing with integrated height measurement.
● Automated loading and unloading, automatic machine processing.
●Pre- and post-processing tool diameter and length checks for processing stability and safety.
● Monitoring of processed parts, processing data statistics, and equipment status monitoring.

CMM Automation Unit

Features:
● Covers processing and detection scenarios for standard small parts.
●Automatic point extraction and program generation based on part models.
● Lightweight 3D inspection reports for clear viewing of results.

Flexible Automation Rail Line

Features:
●Suitable for various middle- to small-sized part processing scenarios.
● Automated centering program generation ● Integrated chip conveyor reduces manual chip removal frequency.
●Integrated cleaning machine for automatic part cleaning post-processing, no manual intervention needed.
● AGV ensures material replenishment in cycles, keeping the line supplied for 8-72H.

Large Part Automation Flexible Line

Features:
●Supports parts approximately 1000mm or heavier than 1T.
● Uses heavy-duty stackers for machine part loading and unloading.
●Integrates with MES system for plan execution.
● Multifunction integration: quick tool changes, centralized chip disposal, in-machine centering and inspection.
● Unmanned operation with integrated APS scheduling, WMS management, AGV logistics, achieving unmanned night operations.

Flexible Automation - Integrated Warehouse and Logistics

Features:
● Integrates AGV, automated storage systems, WMS warehouse management, WCS warehouse monitoring, and AGV logistics scheduling software.
● Builds a fully automated, intelligent, digital factory covering the entire production, storage, and logistics process.

In-Line Automatic Scheduling

The system automatically allocates optimal processing resources, including material planning, programming task allocation, pre-adjustment plans, tool preparation, machine status, processing plans, and material handling based on processing constraints and equipment performance.

Blueprin

The EMAN Flexible Automation Processing System (FMS) supports flexible combinations for single or multiple processes: accommodating any part type, size, quality, or shape, including electrode/steel part CNC processing, EDM processing, and CMM inspection.

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Advantages

  • Supports flexible combinations for single- or multi-process setups, with strong compatibility and extensibility.

    Supports flexible combinations of single-process and multi-process operations, including combined electrode and steel CNC machining, EDM processing, CMM inspection configuration. The automated line can flexibly support future equipment expansion plans. EAtm is compatible with mainstream multi-brand equipment models such as Makino, GF, Beijing Jingdiao, FANUC, Mitsubishi, Hexagon, Zeiss, and others.

  • A delivery method with a 'low-intrusion' approach

    By building data flows and job standards in advance, the challenging tasks of automation application are front-loaded, reducing the impact on on-site production and equipment, and efficiently building the automation system.

  • Comprehensive Safety Protection Mechanisms

    The system enhances the safety factor through a variety of comprehensive safety protection mechanisms at human-machine interaction points, using sensors and signal outputs. It implements various protection mechanisms such as chuck gripping detection, machine tool origin detection, chuck tightening, and foreign object detection to ensure the stability and reliability of automated operations.

  • Seamless Integration of Multiple Systems

    The operation of an automated system requires extensive front-end foundational business data for support. The EMAN flexible automation processing system can integrate with mainstream production management systems, ensuring data homogeneity and seamless integration in work orders, processes, programming, and task planning modules. This simplifies the integration of front-end data after the automation system goes live, effectively ensuring the feasibility of the automated system.

Value

  • 30% ↑
    Improved processing efficiency
  • 200% ↑
    Enhanced detection efficiency
  • 30% ↑
    Increased equipment utilization rates

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