益模模具管理软件-模具MES,轻松实现透明化模具生产管理-益模科技

Digitalized Full-process Management of Mold Manufacturing

EMan Mold Intelligent Manufacturing Management System

The EMAN Mold Intelligent Manufacturing System is designed for manufacturing companies that deal with custom, small-batch, and diverse product lines such as molds. It manages the entire process from order receipt to delivery, addressing the "5W" issues in mold production: when, where, who, what was done, and who handles the next process.

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Current Location：Home > Products > Digitalization of Production Management

Pain Points
Functions
Blueprin
Advantages
Value
Cases
Products

Product consultation

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Pain Points

Inaccurate Capacity Forecasting

Due to significant fluctuations in mold orders and limited production resources, manually estimating capacity effectively and reasonably is challenging.

Low Reuse of Production Processes

Mold production processes cannot guide machining, making it difficult to reuse or reference, with frequent changes that are hard to trace. There's no time comparison between process and actual hours, making it tough to improve time accuracy.

Difficulty in Workshop Scheduling

Mold companies spend substantial time organizing the production plans for dozens or even hundreds of molds while considering equipment, materials, and personnel information.

Opaque Processing Progress

The progress of mold part processing is roughly tracked and not timely. It is difficult to track the progress of operations, gather performance hours effectively, increase communication costs, and monitor and control the production schedule in real-time to ensure timely delivery.

Quality Issues Hard to Trace

Mold quality data is not fully recorded, making it difficult to analyze accident causes, take accountability, propose improvement measures, and control the cost of anomalies.

Frequent Order Changes

New order insertions and frequent on-site changes can easily lead to processing delays, with external processing not being preemptively warned, hindering smooth production and delivery assurance.

Functions

Project Control

Engineering Design Management

Production Planning Management

Workshop Execution Management

Quality Control

Integrated Mold Management

Project Control

Unique quotation knowledge base management allows for quick and precise quoting. Real-time sharing of project master plan progress helps foresee order load risk, guide departmental plan execution, support PDCA cycle improvement processes, reduce project costs, decrease order delays, and increase order acceptance rates.

Engineering Design Management

The EMan system can manage structured design processes, monitor design load, progress, and changes, integrating with mainstream design software. It establishes standardized processes to automatically generate programming tasks and plans, shortening design cycles and enhancing staff efficiency.

Production Planning Management

The APS system uses a theoretical plan + execution plan model for advanced automatic scheduling, ensuring a plan fulfillment rate of over 95%. It anticipates bottleneck resources, automatically suggests outsourcing when needed, and makes preemptive outsourcing decisions, reducing outsourcing costs.

Workshop Execution Management

The mold production management MES system integrates with production plans to effectively prepare before production. Supports PC and mobile scanning for rapid reporting, efficiently collecting real-time data on mold part processing and work hours, thus providing decision-making data for production cost management.

Quality Control

The EMan supports diverse inspection modes like self-inspection, full inspection, and sampling inspection, with standardized and regulated anomaly handling procedures, effectively reducing rework rates.

Integrated Mold Management

MES serves as a platform integrating design systems, semi-automated processing systems, supply chain platforms, FMS lines, and WMS smart warehouse logistics, streamlining key mold production steps, providing comprehensive production data and reports, and enhancing resource and production efficiency.

Blueprin

Utilizes MPS and APS planning systems for comprehensive information management from order receipt to delivery in mold enterprises, covering project control, design management, material procurement/inventory management, manufacturing, assembly, mold testing/debugging, maintenance, and full lifecycle management.

Advantages

Flexible Deployment

Supports both on-premise and cloud deployments with optional modular deployment.
Capacity Load Forecasting

Quickly predicts order delivery commitments, identifies impacts of new orders on current ones, aids quick decision-making to enhance competitiveness, and identifies production loads and bottlenecks to adjust strategies timely.
Online 3D Viewing

Supports online viewing of major 3D design software files without installing 2D/3D software on-site, reducing software costs and document storage/management costs.
Multi-Factory Management

Meets the needs of integrated management across multiple factories, compatible with different production modes of different subsidiaries, ensuring independent operating data.
Integration Support

Features expandable API interfaces, offering ERP standard interfaces with mature case studies (e.g., SAP/ORACLE/Infor/Kingdee/U8/Dingjie), enabling quick ERP integration and mobile integration (e.g., WeChat, DingTalk).
Customized Services

Offers secondary development services with code isolation from system functions, providing tailored services for enterprises.
Mold Integration

Via the integration platform, achieves deep fusion of mold design, programming, supply chain, automation processing, AGV, IoT, WMS, etc., ensuring interconnected information for intelligent mold manufacturing.
Market share leader

EMan covers all types of mold enterprises, chosen by 87.5% of China's large precision injection mold key backbone enterprises and 70% of the top ten die casting mold enterprises.