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EMAN Comprehensive Digital Solution for Mold Factories

Intelligent Mold Design

Key Benefits

  • Over 2000 Types of Standard Parts
  • 30%+ Increase in Design Efficiency
  • 50%+ Reduction in Quality Incidents
  • 80%+ Coverage of Enterprise Standardization
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Smart Production Management

Key Benefits

  • 50%+ Reduction in Delays
  • 10%+ Reduction in Manufacturing Cycle Time
  • 10%+ Increase in Equipment Utilization
  • Full-Process Digitalization of Production Management from Order Reception to Delivery
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Intelligent Scheduling

Key Benefits

  • Completion of scheduling for 5,000 resources and 800,000 operations within 35 seconds
  • Supports multiple optimization strategies and is at the forefront of international technology
  • Applied in over 200+ factories with deep iterative improvements
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Equipment Data Collection

Key Benefits

  • 30% increase in efficiency of equipment status and alarm information management
  • 90% enhancement in the accuracy and real-time reliability of data supporting management decisions
  • 35% improvement in response efficiency to equipment anomaly alerts
  • 25% boost in production data collection efficiency
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Semi-Automated Processing

Key Benefits

  • Supports multiple types of electrodes
  • Comprehensive coverage of data extraction, inspection point collection, machining, inspection, and EDM manufacturing for electrodes and steel parts
  • Complete integrated solution for rough and fine multi-tooth electrodes
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Flexible Automated Processing

Key Benefits

  • 24/7 continuous production achievable, supporting unmanned night shifts
  • Supports 30+ types of machining equipment and processing systems
  • Unlimited to part type, size, quality, or shape, accommodating combinations of electrode, steel, and part machining/inspection

Scene

  • CNC Automated Processing Unit
    • · Intelligent part identification
    • · Automated loading and unloading for processing
    • · Real-time work reporting to the management system
    • · 30% increase in processing efficiency
    • · Reduction from a 2-person team to 1 person
    • · Unmanned night shifts
  • CMM Automated Inspection Unit
    • · Automatic generation of inspection programs
    • · Compatible with mainstream inspection equipment interfaces
    • · Inspection results viewable via position indicator lights
    • · 200% increase in inspection throughput
    • · Lightweight 3D reports
    • · Unmanned night shifts
  • EDM Automated Processing Unit
    • · Automatic generation of discharge programs
    • · Automatic matching of steel parts and electrodes
    • · Real-time work reporting to the management system
    • · 30% increase in processing efficiency
    • · Reduction of workload by 1 person
    • · Unmanned night shifts
  • Flexible Automated Processing Rail Line
    • · Automatic identification and matching of part IDs with processing programs
    • · Flexible online/offline switching of machines
    • · Real-time monitoring of the processing progress
    • · 30% increase in processing efficiency
    • · Reduction of workload by 2-3 people
    • · Unmanned night shifts
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Intelligent In-Plant Logistics

Key Benefits

  • Delivery timeliness increased by over 200%
  • Warehouse efficiency boosted by more than 100%
  • Space utilization improved by 500%
  • Logistics cycle reduced by 30%

Scene

  • AGV Intelligent Transpor
    • · Supports various AGVs for different containers, sizes, and load capacities
    • · Tailored to diverse operational needs across multiple scenarios
  • Automated Storage Systems
    • · High-density shelving maximizes storage while minimizing footprint
    • · Compatible with multiple stacker types, including conventional, rail-switching, double-deep, and dual-position stackers
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Supply Chain Management

Key Benefits

  • Enables simultaneous supplier quotes, automatically selecting the best option
  • Provides real-time progress updates and delay alerts to mitigate risks
  • Streamlined reconciliation on a unified platform to reduce errors and redundancies
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CNC Automated Processing Unit

  • · Intelligent part identification
  • · Automated loading and unloading for processing
  • · Real-time work reporting to the management system
  • · 30% increase in processing efficiency
  • · Reduction from a 2-person team to 1 person
  • · Unmanned night shifts

CMM Automated Inspection Unit

  • · Automatic generation of inspection programs
  • · Compatible with mainstream inspection equipment interfaces
  • · Inspection results viewable via position indicator lights
  • · 200% increase in inspection throughput
  • · Lightweight 3D reports
  • · Unmanned night shifts

EDM Automated Processing Unit

  • · Automatic generation of discharge programs
  • · Automatic matching of steel parts and electrodes
  • · Real-time work reporting to the management system
  • · 30% increase in processing efficiency
  • · Reduction of workload by 1 person
  • · Unmanned night shifts

Flexible Automated Processing Rail Line

  • · Automatic identification and matching of part IDs with processing programs
  • · Flexible online/offline switching of machines
  • · Real-time monitoring of the processing progress
  • · 30% increase in processing efficiency
  • · Reduction of workload by 2-3 people
  • · Unmanned night shifts

AGV Intelligent Transpor

  • · Supports various AGVs for different containers, sizes, and load capacities
  • · Tailored to diverse operational needs across multiple scenarios

Automated Storage Systems

  • · High-density shelving maximizes storage while minimizing footprint
  • · Compatible with multiple stacker types, including conventional, rail-switching, double-deep, and dual-position stackers

Industry Pain Points

Custom, Small-Batch Production

The mold industry often involves custom, small-batch, or even single-piece production tailored to specific customer orders. Each mold is unique and serves particular parts production needs.

Unpredictable Orders and Workload Imbalance

The timing of orders is difficult to predict, leading to imbalanced production scheduling and necessitating rapid response to urgent orders.

Reliance on Skilled Personnel

Mold manufacturing is largely a one-off production process that heavily relies on the experience and expertise of skilled technicians.

Low Inventory, Reactive Production

Due to the custom nature of the products, the industry maintains minimal inventory of finished goods, with production driven by incoming orders.

High Variability in Production Management

Managing frequent changes such as design modifications and process adaptations requires flexibility and adds complexity.

Stringent Precision Requirements

The precision of mold machining significantly impacts product quality and consistency, often requiring micron-level accuracy.

Integrated Processes and High Coordination Needs

Mold production involves multiple processing stages, demanding advanced planning and coordination.

Business Blueprint

EMAN's Digital Factory Solution for Mold Manufacturing covers all stages from mold design to production management, processing, warehousing, logistics, and supply chain. This facilitates seamless data integration and flow, driving comprehensive digital transformation.

 

EMAN Related Solutions

EMAN Advantages

  • Comprehensive Product Coverage

    With 20 years of specialization in smart mold manufacturing and over 2,000 projects, EMAN offers a full-spectrum digital solution covering from mold design to supply chain, helping mold enterprises achieve seamless data integration and advance their digital transformation.
  • Industry-Leading Market Share

    Serving clients across automotive, home appliances, 3C electronics, medical devices, and packaging sectors, EMAN has successfully developed over 2,000 digital factories, maintaining a leading market share in the industry.
  • Broad Coverage of Mold Types

    EMAN's products and solutions are widely implemented in injection mold, stamping mold, die-cast mold, and casting mold manufacturing enterprises. According to statistics from the China Mold Industry Association, EMAN collaborates with 87.5% of China's key large-scale precision injection mold enterprises, 80% of the top ten die-cast mold companies, and 66.7% of China's large injection mold key enterprises.
  • Industry Standard-Setter

    EMAN has led the drafting and publication of "Digital Capability Assessment Methods for Mold Enterprises" and "Automation Capability Assessment Methods for Mold Enterprises," filling a gap in the industry for these evaluation methods.

Customer-centric, dedicated to solving your needs

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