Leveraging EMAN's Mold MES system, Ningbo Zhenzhi's mold factory has achieved real-time dynamic scheduling, progress tracking, delivery management, equipment management, cost management, and quality control objectives, significantly enhancing its production management model and level. According to assessments by Ningbo Zhenzhi, the implementation of the Mold MES can increase production efficiency in the mold workshop by 30%, shorten mold delivery times by 20%, improve equipment utilization rates by 15%, and reduce management costs by 30%.

Specialized National Champion of Ultra-Large Die Casting Molds Pursues Digital Transformation and International Expansion

Ningbo Zhenzhi Mechanical & Mold Co., Ltd. (referred to as Ningbo Zhenzhi), established in 1999, specializes in the R&D and manufacturing of large, precise die casting molds. It is one of the leading and fastest-growing professional die casting mold manufacturers in China, holding a prominent market share.

Zhenzhi's product portfolio is entirely focused on die casting molds for automotive components, including molds for new energy vehicles, body structures, powertrains, and valve steering systems, with an annual production capacity of 300 molds. Notably, molds suitable for die casting machines with capacities over 6000 tons are produced at a rate of over three molds per month, with new molds accounting for 70% of production.

Known for its high-quality development capabilities, Zhenzhi has established a robust brand reputation, with its molds being welcomed domestically and exported to Germany, France, Italy, Japan, Southeast Asia, and other international markets. The company is part of the supply chain for prestigious global new energy vehicle mold suppliers and included in the mold supplier network of Magna, a Fortune Global 500 company. It has been repeatedly honored as an "Annual Excellent Supplier" by leading industry players both domestically and internationally.

The rapid growth of the new energy vehicle market and the demand for lightweight auto structures and integrated large die castings present significant opportunities and challenges for Ningbo Zhenzhi. To address trends such as shorter product delivery cycles, increased design changes, and heightened quality demands, as well as to gain a competitive edge in international markets, Ningbo Zhenzhi has embarked on a Mold MES project in collaboration with EMAN.

Proactive Engagement, High Execution, and Smooth Project Launch

Throughout the project, Ningbo Zhenzhi demonstrated outstanding teamwork across leadership, team leaders, and frontline users:

>Leadership: High attention and excellent internal and external coordination;

>Team Leaders: Set an exemplary role model, supervising system utilization;

>Frontline Employees: Strong sense of ownership in addressing operational issues and communicating requirements, actively inquiring, learning, and increasing their understanding and application of the system.

The collaborative efforts of both parties have resulted in the project’s successful launch and acceptance. Now, in areas such as orders, processes, planning, and production, Ningbo Zhenzhi is significantly revitalized:

Ningbo Zhenzhi has established a production management model centered on planning management and process-guided production, fully leveraging workshop resources and capacity, resulting in significant improvements in quality, mold delivery times, employee efficiency, and equipment utilization rates.

Continuous Optimization and Progress – The Never-Ending Journey of Digital Transformation